Function principle and precautions of signal butterfly valve

2019-12-09

The signal butterfly valve is suitable for oil, chemical, food, medicine, papermaking, water and electricity, ships, water supply and drainage, smelting, energy and other system pipelines. It can be used as regulating and throttling equipment in a variety of corrosive and non corrosive gas, liquid, semi fluid and solid powder pipelines and containers. It is widely used in the fire protection system of high-rise buildings and other pipeline systems that need to display the valve switch status.

As a kind of butterfly valve, the signal butterfly valve is more suitable for oil, chemical, food, medicine, paper, water and electricity, ships, water supply and drainage, smelting, energy and other system pipelines. But we use the signal butterfly valve, what is its principle of action and precautions?

1、 Function principle of signal butterfly valve

1. The signal butterfly valve is driven by the worm gear transmission device to rotate the shaft and butterfly plate to realize opening and closing and control the flow.

2. Rotate the hand wheel of worm gear transmission device to open and close the butterfly plate and adjust the flow. Turn the hand wheel clockwise to close the valve

3. There are two types of microswitches in worm gear box:

a. There are two microswitches in the transmission box, open and close, which act when the valve is fully open and closed respectively, and turn on the indicator light source of "valve open" and "valve close" in the control room, so as to accurately display the valve switch status.

b. The transmission box is equipped with a close microswitch (Butterfly fully closed position is 0 °). When the butterfly plate is from 0 ° - 40 ° position, the microswitch is supported to output the valve closing signal. When the butterfly plate is from 40 ° - 90 ° position, another pair of normally closed can output the valve opening signal. The cam of the press touch microswitch can be adjusted to display the different positions of the butterfly plate.

2、 Characteristics of signal butterfly valve

1. Small and light, easy to disassemble and repair, and can be installed at any position.

2. The structure is simple and compact, and the 90 ° rotary opening and closing are fast.

3. Small operating torque, light and labor-saving.

4. Achieve full sealing and zero gas test leakage.

5. Select different parts and materials, which can be applied to a variety of media.

6. The flow characteristics tend to be straight and the regulation performance is good.

7. The number of opening and closing tests is up to ten thousand, and the service life is long.

8. Where gate valve, check valve (globe shut

off valve) "> stop valve, cock valve, rubber pipe valve and diaphragm valve are used, the valve can be replaced, especially in the fire protection system of high-rise buildings and the pipeline system that needs to display the valve switch status.

3、 Precautions for use of signal butterfly valve

1. The butterfly valve can be installed on the pipeline at any position in the space.

2. The installation position of butterfly valve shall ensure the convenience of use, maintenance and replacement.

3. This butterfly valve can be installed without considering the direction of medium flow in the pipeline, that is, bidirectional flow is allowed.

4. The butterfly valve shall be stored in a dry place indoors before installation, and the valve plate shall be slightly opened for 4 ° ~ 5 °.

5. Before installation of butterfly valve, the following work shall be carried out:

a. Carefully check whether the service condition is consistent with the performance specification of this butterfly valve.

b. Clean the inner cavity and sealing surface, and no dirt is allowed to attach. Do not open or close the butterfly plate before cleaning

c. Check whether the transmission device is reliably connected with the flange on the butterfly valve.

When the butterfly valve is clamped in the pipeline, pay attention to whether the connection force is uniform and reliable.

7. After the installation of butterfly valve, the valve plate must be in the open position for pipeline strength pressure test.

8. After installation, the butterfly valve shall be inspected regularly, and the main items of inspection are as follows:

a. Check whether the valve seat and O-ring are damaged.

b. Sealing performance of valve plate sealing surface.

c. After the maintenance and assembly of butterfly valve, there shall be no jamming during the opening and closing rotation.

d. After the maintenance and assembly of butterfly valve, the sealing performance test shall be carried out as required.

f. After each overhaul, the situation shall be recorded in detail for reference.

Adjustment and wiring method of signal butterfly valve

Adjustment and wiring method of worm gear transmission device

1. Open the cover of the electrical switch box, connect the core wire of the cable to the corresponding terminal according to the electrical control requirements, seal the cable inlet, and fix the cable at the same time to prevent the cable wiring from being damaged when the external force is pulled.

2. When the valve is in the "full close" position, turn the lower closing cam clockwise to make the cam just touch the microswitch (you can hear the click), and then tighten the screw on the cam to fix the cam.

3. When the valve is in the "full open" position, turn the upper opening cam anticlockwise and adjust the opening cam in the same way as above.

4. Adjust the limit screw. When the valve is in the "fully closed" or "fully open" position, the limit screw should not be placed on the limit plane of the worm gear, but there should be a certain gap, and then tighten the lock nut on the limit screw.

5. Cover the cover of the electrical switch box. When the valve is in the "fully closed" position, make the pointer of the opening indicator point to the "0" scale on the dial, and tighten the screw to fix the pointer.


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